Pork Butt Burnt Ends

Smoked low and slow, then tossed in BBQ sauce and brown sugar, these sticky BBQ bites are packed with flavor.
Sticky, caramelized pork butt burnt ends piled on a serving tray with BBQ sauce.

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Love pork belly burnt ends but want something meatier and more budget-friendly? Pork butt burnt ends deliver the same sticky, smoky, and caramelized goodness—without the extra fat or high price tag.

These burnt ends are meaty, flavorful, and ridiculously easy to make. Serve them as an appetizer or main dish in sliders with sliced white bread.

Pork butt burnt ends are a must-smoke because…

  • They’re a meatier alternative to pork belly burnt ends – You still get that crispy, caramelized bark, but with a heartier, more satisfying bite.
  • Smoky, sticky, and loaded with BBQ flavor – Smoked low and slow, then glazed with BBQ sauce and brown sugar for the perfect balance of sweet, smoky, and savory.
  • Easier and more budget-friendly than pork belly – Pork butt is up to 40% cheaper than pork belly and easier to find while still delivering incredible results.
  • Perfect for any cookout or BBQ spread – Serve them as part of a BBQ platter, pile them onto sliders, mix them into mac and cheese, or enjoy them straight off the tray.
Use your favorite store bought BBQ sauce or make your own.

What you need for pork butt burnt ends

  • Pork butt (Boston butt) – Boneless or bone-in pork butt works, but boneless is easier to cube since the bone can make trimming more difficult.
  • Yellow mustard (binder, optional) – Helps the seasoning adhere without adding flavor.
  • BBQ rub – A sweet BBQ rub works best like our pork rub.
  • Unsalted butter – Adds richness and helps create a glossy glaze.
  • Brown sugar (or honey as a substitute) – Caramelizes to form a sticky, sweet crust.
  • BBQ sauce – A thick sauce coats the burnt ends best; go classic or experiment with different flavors. Our homemade BBQ sauce is a great option.
  • Wood for smoking – Hickory, cherry, or a blend of both for a balanced smoky flavor.

Pork Butt vs. Pork Belly Burnt Ends

Pork belly burnt ends are a barbecue staple, popular in competition BBQ circuits and restaurants, especially around Kansas City, Memphis, and throughout the Midwest and Southeast.

Pork butt burnt ends give you that same sticky, smoky, caramelized BBQ flavor—just with a meatier texture and a more budget-friendly cut.

Times and temps

StepTimeSmoker TempTemp Goal
Smoke uncovered2.5 – 3 hours250°F165-175°F​
Sauce & wrap1 – 1.5 hours250°F200°F+​
Caramelize uncovered15 – 20 mins250°F
Rest before serving20 – 30 mins

🔥 Pro Tip: Test at least 4-5 pieces with an instant-read thermometer to ensure all burnt ends have hit 200°F+ for that perfectly tender texture​

How to make pork butt burnt ends step-by-step instructions

1. Cube the pork

Unlike traditional brisket burnt ends where you smoke the brisket whole, and then chop the point into burnt ends, these pork butt burnt ends are cubed from the beginning.

Start by slicing the pork butt into pork steaks about 1-½ to 2″ thick.

Then, take those steaks and cut them into equal width cubes.

Cubed pork butt pieces on a cutting board, ready for seasoning.
Cut your pork butt into 1.5-inch cubes for even cooking and maximum surface area for that delicious bark.

You are going to end up with pieces that don’t quite conform to the cube shape, but you can still smoke those.

2. Season the pork cubes

Once your pork butt is cut into cubes, you want to coat the meat in a binder like olive oil or mustard to help your rub stick.

Now it’s time to season your pork butt cubes. I used Notorious PIG Pulled Pork rub by PS Seasoning for this recipe. It’s one of my favorite rubs for making pulled pork and it works great for this recipe.

You can use any sweet store-bought BBQ rub, or if you want to make your own whip up our BBQ Pork Rub.

Make sure each cube is well seasoned on all sides before transferring to a wire rack. They should be about 1-1½” apart to allow for each side to be exposed to smoke.

Pork cubes coated in BBQ rub on a tray, ready to smoke.
Leave some space between each cube to allow smoke to flow.

3. Smoke

Fire up your smoker to 250°F. For this recipe, I used my Masterbuilt Gravity Series 1050. It’s a gravity-fed charcoal smoker. For the charcoal, I used B&B Charcoal Mesquite Lump charcoal.

While I usually prefer Pecan when I’m smoking pork, I find that Mesquite can provide a really great smoky flavor and I wanted to kick up the smoke for this recipe.

Once your smoker reaches 250°F, place the wire rack with your pork butt burnt ends on the grates.

Seasoned pork butt cubes arranged on a wire rack inside a smoker.
A nice bark should start forming before you even think about wrapping.

You’re going to let them smoke for about 2½ to 3 hours.

Darkened, bark-covered pork cubes inside the smoker.
Smoke until the internal temperature reaches 165-175°F

4. Sauce and wrap

You can use any oven-safe pan, but I like using disposable aluminum trays because cleanup can be a little tricky with burnt ends. It’s much easier to dispose of the tray than to sit over the sink trying to scrub burnt sauce off of a pan—but you do you!

In a medium-sized bowl, combine barbecue sauce and melted butter.

Transfer your burnt ends to the aluminum tray (be careful, they’re hot!), and then pour the barbecue sauce and butter mixture all over the top.

Pork burnt ends in an aluminum pan, coated in melted butter, brown sugar, and BBQ sauce.
Make sure to get a good coating of the sauce on each cube.

Give them a good shake until each piece is well-coated in that mixture. Then, grab some brown sugar and sprinkle it all over the top.

Toss with BBQ sauce, brown sugar, and butter before covering with foil to caramelize.

Cover the aluminum tray with aluminum foil. This will trap the steam and moisture and help keep the burnt ends from drying out during the final part of the cooking process.

5. Final smoke

Place the aluminum tray back on the smoker for another 1-1½ hours or until the internal temperature of the pork butt burnt ends are over 200°F.

I like to test the temperature of at least 4 to 5 of the burnt ends, and if they are all up over the 200°F mark, then I know the whole batch is good to go.

Glazed pork burnt ends uncovered in a smoker, bubbling in sauce.
Depending on how evenly you cut up your pork cubes, some burnt ends may reach temperature before others.

For taking quick temperatures, I like to use my Thermoworks ThermoPop. It’s a super easy-to-use instant read thermometer that takes temperature almost instantaneously so you don’t have to leave the smoker open too long.

Uncover for the last 15 minutes to let the sauce thicken and the edges crisp up.

6. Let them rest

Once your burnt ends are up over 200°F internal, pull them off and let them rest for 20 to 30 minutes.

This is partially just to let them cool down (because no one wants to put 200°F meat into their mouth!) and also to allow the moisture in the meat to redistribute, which is key for maximum tenderness.

Sticky, glistening pork burnt ends served on wood board
Let them rest for 10-15 minutes, then dig in! Perfect on their own, in sliders, or over mac and cheese.

Serving ideas

You can serve pork butt burnt ends as a snack or appetizer or even as the main dish.

Serve with a big stack of slider buns or tortillas, extra sauce, and pickles, for an epic make-your-own BBQ feast.

I also recommend you try shredding them up for one of the best, saucy pulled pork sandwiches you will ever have!

Storage & Reheating

If you can’t serve these right away, leave them in the covered aluminum foil pan, wrap a few old towels around them, and place them in a cooler. You can leave them this way for several hours, and they will still be hot and ready to serve.

If you want to make these ahead and reheat, leave them in the foil pan with the juices and then reheat in the smoker or oven at 250°F for 20 minutes. You can remove the foil for the final 5 minutes to help the sauce thicken up.

More burnt ends recipes

Pork Butt Burnt Ends Recipe

These budget-friendly burnt ends are great if you want big flavors with minimal effort. Tried it out? Leave a star rating below and let us know how it turned out!

smoked pork butt burnt ends

Pork Butt Burnt Ends

4.84 from 6 votes
These pork butt burnt ends are smoked low and slow, then coated in a rich BBQ glaze. These bite-sized BBQ treats deliver all the bold, smoky flavor without the extra fat—or the high price tag of pork belly.
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Servings: 8
Prep Time10 minutes
Cook Time4 hours
Rest Time20 minutes
Total Time4 hours 30 minutes

Ingredients 

  • 8 lb boneless pork butt
  • 2 tbsp olive oil - or yellow mustard
  • 4 tbsp pulled pork bbq rub - Store bought or use our recipe
  • 1 cup bbq sauce - Store bought or use our recipe
  • ½ cup butter - melted
  • ½ cup light brown sugar

Instructions

  • Slice your pork butt into steaks, then chop those steaks into cubes about 1½” thick.
  • Coat the cubes of pork in olive oil (or yellow mustard).
  • Season the cubes of pork on all sides with pulled pork bbq rub, being sure they are well-coated.
  • Lay the cubes out onto a jerky tray or wire rack, leaving about 1½” of space between each one.
  • Leave the tray on your counter at room temperature while you fire up your smoker.
  • Preheat your smoker to 250°F.
  • Place the wire rack directly on the grates and let them smoke for 2½-3 hours, or until a nice bark has formed and the internal temperature is between 165°F and 175°F.
  • In a medium-sized mixing bowl, combine the bbq sauce and melted butter.
  • Transfer the pork butt burnt ends to an aluminum tray and pour the barbecue sauce mixture on top.
  • Give the pan a good shake until each burnt end is well-coated in sauce.
  • Sprinkle the brown sugar all over the top of the burnt ends. Cover the entire pan tightly in aluminum foil.
  • Place the pan back on the smoker for another 1-1½ hours, until the internal temperature is over 200°F.
  • Let rest at room temperature for 20-30 minutes, then serve and enjoy!

Video

Nutrition

Calories: 3471kcal | Carbohydrates: 132g | Protein: 344g | Fat: 167g | Saturated Fat: 68g | Polyunsaturated Fat: 15g | Monounsaturated Fat: 68g | Trans Fat: 3g | Cholesterol: 1211mg | Sodium: 3041mg | Potassium: 6772mg | Fiber: 5g | Sugar: 102g | Vitamin A: 2517IU | Vitamin C: 4mg | Calcium: 655mg | Iron: 34mg

Nutrition information is automatically calculated and should be used as an approximation only. If you’re worried you could always add a side of kale.

Course: Appetizer
Cuisine: American
Fired up the smoker or grill for this one?We would love to hear how it turned out! Drop a comment and rate this recipe.
Breanna Stark, barbecue enthusiast, social media personality (@Marriedtobbq), and author at Smoked BBQ Source, smiling outdoors in a brown sweater sitting in front of a smoker.

About Your Pitmaster

Breanna Stark is a Texas-based competitive pitmaster and barbecue educator. She grew up cooking over charcoal and open flames while camping with her father, sparking a lifelong love of barbecue. Since 2014, she has competed in over 100 IBCA, KCBS, and CBA events, earning recognition for her award-winning chicken and Texas-style barbecue.

Passionate about recipe testing and development to create approachable dishes that help backyard cooks level up their barbecue skills. Breanna shares her expertise with over three million followers on social media.

See more posts by Breanna

4.84 from 6 votes (5 ratings without comment)

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2 Comments

  1. 4 stars
    I would definitely cook them in foil pan from the start open to get bark, this way they can cook in their own sauce… not dry out. …
    & cover them after u put the sauce on… hold off on butter & let natural juices mix with bbq sauce in tin pan. Warm sauce & Don’t take out of smoker when adding sauce… or will get too cold, dry out meat

  2. I would definitely cook them in foil pan from the start open to get bark, this way they can cook in their own sauce… not dry out. …
    & cover them after u put the sauce on… hold off on butter & let natural juices mix with bbq sauce in tin pan. Warm sauce & Don’t take out of smoker when adding sauce… or will get too cold, dry out meat !

    U need to fix recipe… in long description it says to cover tin pan… but not in recipe… dried out my pork