No Wrap Pork Butt – The Easiest Way to Smoke Pulled Pork

There are a hundred different ways to smoke a pork butt, but sometimes keeping it simple is the way to go.

This easy, no-wrap pork butt is a great way to get a delicious, smoky bark with tender, juicy meat with minimal effort. 

If you prefer to wrap your pork for extra flavor, check out my Competition-style Pulled Pork recipe. 

No Wrap Pork Butt

This is an easy recipe, and there’s no easier way to smoke a pork butt than on the pellet grill.

You can be a lot more “hands-off” with it. As long as you keep your hopper full of pellets, you don’t have to fuss with the smoker too much – you can even run the cook overnight while you’re sleeping, so you have delicious pulled pork ready for lunch the next day!

Of course you can use whatever type of smoker you want for this recipe.

Ingredients you’ll need 

• Pork Butt – you want to choose a larger pork butt for this recipe, as the meat can dry out quickly when you skip the wrap mid-cook. Around 8lbs is my sweet spot. 
• BBQ Rub – the seasoning that you choose all depends on the flavor you’re going for. For this recipe, I used our Smoke Kitchen Beef Rub because I wanted a more savory final product. It’s a great blend of salt, pepper, garlic and spices that really tastes good on anything. Our ultimate dry rub for ribs would also work great.
• Yellow Mustard – I use yellow mustard for a binder when I cook pork, but it’s completely optional. You can’t taste the mustard when the pork is done cooking, but it helps the seasoning stick to the pork better. If you’re not a fan of using binders, just skip this step. 

Equipment you’ll need

• Boning Knife – when you’re trimming your pork butt and scoring the fat cap, you want to use a sharp knife to make it easier. I love our Smoke Kitchen 6.5” Boning knife for trimming and scoring meat. It’s a workhouse that can be used in so many places around the kitchen.
• Smoker – while this recipe works on any smoker, I cooked this one on the Grilla Grills Mammoth. It’s a heavy-duty vertical smoker with a massive hopper capacity. It can run for 48 hours at 250°F without having to add pellets, making it a great option for long cooks such as this. 
• Pellets or smoke wood – pork is extremely versatile, and you can use just about any pellets you like. For this recipe, I used the Bear Mountain Bold BBQ pellets. They blend oak, mesquite and hickory and create an amazing flavor and bark on pulled pork. 
• Instant read thermometer – a good quality instant-read thermometer will be your best friend. I use the Themoworks Thermapen to check the temperature towards the end of the cook.

Should you trim the fat cap? 

To trim or not to trim, that is the question! You’ll find pitmasters on both sides of this argument, but it comes down to personal preference.

I prefer to leave the fat cap intact and use a knife to score it in a cross-hatch pattern to let the seasoning penetrate the meat.

I like using the fat cap as a barrier to prevent meat overcooking. If I’m cooking on a smoker where the heat source comes from below, I will position the fat cap facing down. 

If you prefer trimming the fat cap a little bit or removing it entirely, that’s fine. I do end up with more tender and juicy meat when I leave the fat intact tho. 

How to make no-wrap pulled pork

1. Prep

You want to start by laying the pork butt on your cutting board with the fat cap facing upward.

Take a sharp knife and score the fat cap in a cross-hatch pattern. This will allow the seasoning to penetrate the meat and give you a more flavorful end product. 

The next step is to coat your pork butt in a binder. I like to use yellow mustard, but you can alternatively use olive oil or Worcestershire sauce.

Once your pork butt is coated with a binder, you can season it liberally with your favorite BBQ rub.

I love to use our Smoke Kitchen Beef Rub for this recipe. It’s a flavorful combination of salt, pepper, and spices that tastes great on anything. This will give you a more savory pulled pork, but if you’re looking for something sweeter, then our Honey Garlic Rub and Pitmaster’s Pick are also excellent choices! 

I like to let my pork butt sit on the counter at room temperature for 15-20 minutes to let the seasoning adhere to the meat.

The whole butt should look slightly shiny, and you’ll know it’s ready to go.

2. Fire up the Smoker to 225°F.

I prefer to cook at a low temperature when I’m cooking a no-wrap pork butt because it builds a beautiful bark, and you really get that great, smoky flavor. 

For the pellets, you can use just about anything you want, but I recommend something like Oak, Pecan, or fruitwood like Apple or Cherry. Pork doesn’t have a lot of inherent flavor, so I like to use milder woods or wood blends when I’m cooking it. 

3. Smoke 

Once your smoker is fully preheated, you can place the pork butt directly on the grates with the fat cap facing down.

The reason I like to smoke pork butts with the fat cap down is because the fat acts as a barrier between the meat and the heat. This will protect the bottom of your pork butt from drying out and give you the most tender and juicy final product. 

Now, pork butt takes quite a while to cook. You can expect anywhere from 90 minutes to 2 hours per pound on average, so an 8lb pork butt will take about 16 hours total. That’s why I love cooking them on a pellet smoker because I can put the meat on and go to bed, then wake up the next morning and have pulled pork ready to eat by lunch. 

You’ll know the pork is done when it reaches about 200°F and the probe slides in like it’s going into a stick of softened butter (AKA: probe tender). 

4. Rest 

It’s a good idea to let your pork rest for at least 30 minutes before shredding it. This allows the meat to cool a bit and let the juices redistribute into the meat.

5. Shred

You’ll know you did it right when the bone comes out perfectly clean and the meat is easy to shred. You won’t need a knife, and the meat should pull apart with little resistance.

This is one situation where putting on a pair of cliche black BBQ gloves will make the job a heck of a lot easier.

The many ways to make pulled pork

• BBQ Pulled Pork with Carolina Vinegar Mop Sauce
• Competition Style Pork Butt
• Easy BBQ Pulled Pork
• Smoking Your First Pork Butt