Pit Boss Sportsman Portable Wood Pellet Grill Review

Pit Boss Sportsman Portable Wood Pellet Grill Review

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The portable pellet grill market is getting competitive with solid offerings from the likes of Traeger, Green Mountain Grills, Camp Chef, and now Pit Boss with the Sportsman Portable.

We already have a detailed review of the full-sized Sportsman 820, but we were keen to get our hands on the portable version which has unique features for tailgating, camping and grilling on the go.

In this hands-on review, I’ll share my experience cooking on the Sportsman portable over the last couple of months, plus what I think of the portable features after putting them to the test.

Pit Boss sent me a free grill in return for my honest review. All thoughts and opinions are my own.

Overview and first impressions

The Pit Boss Sportsman is designed as a portable pellet grill. It features foldable legs, wheels, and a latching hood and pellet hopper.

It is a digitally controlled, fully automatic, pellet feed grill in the price range of the Camp Chef Pursuit and the Traeger Tailgater.

Pit Boss Sportsman Wood Pellet Grill

The Sportsman packs a whopping 19 pounds of pellets in the hopper and carries a 5-year warranty, both are the best in their class.

Here are the Sportsman’s full specs:

Cooking Area387 Square Inches Lower Rack Area: 253 sq. in.
Pellet Hopper Capacity19 lbs
Temp Range180°F-500°F
Storage ShelvesSide rack on top of the control box 
Temp probes2 meat probes
ConstructionStainless Hood, steel and aluminum body and legs
WiFi /AppNo
Warranty5 years
Grill TypePorcelain-coated cast iron

This is a very compact, sturdy grill, and is simple to break down and transport.

What I like:

  • Ceramic coated grill surface: probably the easiest grill plates I’ve ever had to clean.
  • Latching hood and pellet hopper: less smoke and heat loss through the hood and pellets don’t spill from the hopper when transporting.

What I don’t like:

  • The temperature selector: the temperature dial has presets of SMOKE-200-225-250-300-350-400-450-475-HIGH. Would be nice if there was more granual control.
  • No ash cleanout: breakout the shop vac again.
  • “Actual” temperature display: readings are anything but actual.

Unboxing and setup

As with most of the pellet grills in the “portable” class, the Sportsman is heavy at nearly 80 pounds.

Bit Boss Sportsman Pellet Grill Packaging

After unboxing the unit I noticed that it looks like the leg brackets had been hit with a hammer at the factory to get them to align.

The hood handle and other pieces are lightweight and not the best quality, but functional. 

There are some scratches in the paint, but overall it arrived in good condition, assuming the hammered leg brackets are not an issue.

unassembled Pit Boss Sportsman Pellet Grill

Assembly is straightforward; attach the legs to the body with a screwdriver and adjustable wrench (not provided) and the wheels and axels slide on and fasten with a keeper ring.

Next, slip the grease tray into the front of the unit, insert the heat shield/grease pan into place, attach the handle that opens the direct flame louvers or “Flame Broiler”, and place the grills into the unit.

The whole process took about 30 minutes, and most of that was removing the unit and its components from the packaging.

Cooking on the Sportsman

After filling the pellet hopper and priming the unit I followed the initial burn-in sequence: turn the dial to SMOKE, wait a few minutes for thick smoke to appear, then set the temp at 350 degrees for 45 minutes.

After the burn-in, I lowered the temp to 250 degrees and loaded the grill with 5 lbs of chicken wings.

I then turned on my Inkbird IBT-4X temperature thermometer with 3 probes connected as shown.

Bit Boss Sportsman Pellet Grill with temp probes

After a few minutes, I checked the unit temp vs my Inkbird temp probes; they were not even close.

I tested my Inkbird probes earlier that day and found them to be within 5 degrees at between 200 and 400 degrees, so I know it was the unit.

Pit Boss Sportsman Pellet Grill and Inkbird IBT-4XS

Pulling the “Flame Broiler” handle out, which opens a louver allowing some flame to be exposed to the grilling surface did allow for more heat (about 15 degrees), but mostly just in the center of the grill.

I adjusted the “P Set” button to 2 which changes the auger feed/auger off time. This resulted in a little added temperature and smoke.

After an hour I raised the temp to 350 degrees, 10 minutes later I checked the probes on my Inkbird, and the unit temp was still reading 30 degrees higher than my calibrated probes.

I kept raising the setpoint temperature until I got 350 on my Inkbird probe, which happened in 15 minutes. At that point, the unit was set to 450 degrees.

I had the same issues whether I was cooking low and slow with baby back ribs or hot with boneless skinless chicken breasts and vegetables. No matter what temps I set the unit, the readout was completely unreliable.

chicken breasts and vegetables cooking on Bit Boss Sportsman Pellet Grill

My remedy for this was just to disregard the setpoint and readout and adjust the temps according to my Inkbird. It’s great that the Inkbird is Bluetooth, but I still had to go and adjust temps frequently, especially on the ribs.

Ease of operation

Once you’ve completed the “Feed” and burn-in, operating the Sportsman is extremely simple: set the Sportsman to SMOKE, after about 2 minutes. 

The temperature will go to 160 degrees or more then set it to your desired temperature. Decide whether you want the direct flame bar, open or close. 

The Sportsman will run as advertised.

Pit Boss Sportspam Pellet Grill display and control panel

The “P” button determines the Off Time of the auger feed, so the default is P4 which is 115 seconds of off. 

The auger feed cycle is always on for 18 seconds. 

(Please see attached Auger Cycle Chart.)                          

Pitt Boss Sportsman Pellet Grill Auger Cycle Chart

To set the “P” setting turn the unit to SMOKE and push the “P” button gently to the deserved setting according to the above chart. 

The auger will continuously turn and feed pellets for four (4) minutes. After four (4) minutes, the auger begins to run on the selected “P” cycle.

IMPORTANT: Push the “P” button gently. If you push it too hard you can damage it.

Portability

Releasing the tab and collapsing the legs make transporting on a smooth surface simple. But the wheels are small, so uneven surfaces are a little more work, but not daunting.

Pit Boss Sportsman Pellet Grill wheels

Cleanup

The main grill racks are porcelain so clean-up is a breeze. You can put these directly in the dishwasher and they come out clean.

The grease tray pulled out from the front. Just empty this and wash with soap and water.

Pit Boss Sportspan Pellet Grill after cooking

The Flame broiler (main plate), and pull rod are easily removable which allows access to the flame pot. The plate and rod news a little elbow grease, but overall clean very nicely.

Once you remove the grills, the flame broiler grill plate, you can vacuum out the ashes from the lower unit.

The unit came with a dust cover, but it’s easy to clean the exterior with soap and water.

“Do not use over cleaner, abrasive cleaners or abrasive cleaning pads on the outside grill surfaces. 

“Allow the grill and cooking grids to self-clean by running the grill at a high temperature for 5 to 10 minutes after each use.”

Per Pit Boss manual

Performance

The Sportsman does everything as advertised. It smokes well on the low setting, not quite as much on high – but still adequate.

As with all of these small pellet grills, temperature variances are expected and can be frustrating, but the unit will achieve about 450 degrees.

Using the “P” button 1-10 can increase or decrease desired smoke and heat.

Searing is no problem when the heat rod lever is pulled out. I got over 450°F when searing my burgers. 

Should you buy the Pit Boss Sportsman?

The Pit Boss Sportsman has been an extremely dependable grill. It’s sturdy, easy to clean, and fairly affordable. 

The model I tested, P8260PS2 does not include WiFi capability. 

Largest hopper capacity in its class at 19 lbs. It comes with 1 meat probe and also comes with a free cover. 

Whether you are camping or just barbequing in the backyard, the porcelain-coated cast-iron cooking grates and “grease management system” are a huge benefit.

Startup and shut down are child’s play. 

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